
Waterproof Connector Manufacturer — IP65/IP68
Verchil is a specialized waterproof connector manufacturer producing IP65, IP67, and IP68-rated connectors engineered for harsh working conditions — moisture, dust, salt spray, outdoor exposure, and brief immersion.
Every waterproof connector is built with corrosion-resistant zinc alloy or engineering plastic housings, double O-ring sealing structures, and anti-mismating keyway designs. Standard models meet IP65 protection out of the box; outdoor and marine-grade SKUs reach IP67 and IP68 with full immersion test reports from third-party labs.
Trusted by outdoor LED display installers, marine electronics integrators, EV charging station OEMs, stage lighting rental companies, and mobile machinery manufacturers across 70+ countries, Verchil delivers stocked standard SKUs in 7 days, full OEM/ODM customization, and engineering support for projects that require custom pin configurations or specialty sealing geometries.
Explore Our Waterproof Connector Categories

PowerCon
Latching AC power connectors rated for 20A–32A current and IP54/IP65 splash protection. The blue (input) and gray (output) variants prevent reverse mating, and the locking latch eliminates accidental disconnection on stage and outdoor power runs. Compatible with Neutrik NAC3 standard.

Waterproof Cable Gland
Plastic and metal cable glands in PG, M-thread, and NPT formats. Forms an IP65 to IP68 seal where cables enter enclosures, junction boxes, and panels. Available in nylon, brass, and stainless steel for indoor, outdoor, marine, and explosion-proof environments.

Waterproof Aviation Connector
Circular multi-pin connectors with threaded coupling and dual O-ring sealing. M-series (M5/M8/M12), SP, GX, and Y-series formats covering 2 to 26 pins for power, signal, and hybrid cabling. IP67/IP68 rated for outdoor, marine, and mobile machinery use.
What Is a Waterproof Connector?

A waterproof connector seals electrical or signal contacts against dust and water ingress, rated by IP code (IP65–IP68) for outdoor and harsh environments. For the full breakdown of types and IP ratings, see our Waterproof Connector Types & IP Ratings Guide. Below are the families Verchil manufactures.
Types of Waterproof Connectors — A Complete Comparison
Verchil supplies all three families.
PowerCon connectors handle portable AC power distribution for stage lighting and outdoor events, with a latching mechanism that prevents accidental disconnection under cable tension—available in NAC3 (20A) and TRUE1-compatible (16A locking) formats.
Cable glands are accessory sealing components that secure cables passing through enclosure walls, offered in nylon, brass, and stainless steel for indoor, marine, and explosion-proof zones.
Circular aviation connectors (SP, GX, M12, and M5/M8) are the most versatile family, carrying multi-pin power, signal, or hybrid cabling from 2 to 26 pins, with current up to 30A per pin.
For a full breakdown of power-side options, see our PowerCon Connector Guide; for outdoor Ethernet, see our RJ45 Waterproof Connector — Outdoor Guide.

IP Ratings Explained — Choosing the Right Protection Level
The IP rating (Ingress Protection) is the single most important specification when sourcing a waterproof connector. Defined by IEC 60529, the rating uses two digits: the first digit (0–6) describes protection against solid objects and dust; the second digit (0–8) describes protection against water ingress. Higher numbers indicate stronger protection.

Quick IP guide for buyers:
– IP65 — dust-tight, low-pressure water jets (outdoor, splash)
– IP67 — temporary immersion up to 1m
– IP68 — continuous immersion (marine, submerged)
– IP69K — high-pressure / high-temp washdown
Full IEC 60529 digit-by-digit breakdown: see our IP Ratings guide.
Why Source Waterproof Connectors from Verchil
Specialty in waterproof sealing design — Beyond general connector assembly, Verchil has invested 10+ years specifically in waterproof sealing design — double O-ring geometry, gasket compression force calibration, and ingress testing on every production batch.
Cross-format product depth — One supplier for PowerCon, cable glands, and the full aviation connector range (M5/M8/M12/SP/GX/Y) means consolidated sourcing and consistent quality standards across all your waterproof interconnect needs.
Third-party IP rating test reports — All waterproof series come with IP65/IP67/IP68 test reports from accredited third-party labs (SGS, TÜV, or equivalent). For project specifications requiring documented certification, reports ship with every order.
Salt-spray and accelerated aging tested — Outdoor cable glands and aviation connectors undergo 96-hour salt-spray testing (ISO 9227) and accelerated UV aging before release. These results are available on request for marine and harsh-environment projects.
OEM/ODM ready from MOQ 1,000 — Custom housing colors, laser-engraved branding, custom pin layouts, and pre-assembled cable harnesses with your specified cable. Tooling lead time 25–35 days; production lead time matches standard SKUs thereafter.
18+ years of connector manufacturing — Vertically integrated 3,000 m² factory Wenzhou — China’s connector manufacturing capital. In-house die-casting, machining, plating, injection molding, and assembly under one roof.

Frequently Asked Questions
What does IP65 actually mean for a connector?
IP65 means the connector is fully dust-tight (first digit "6") and protected against water jets from any direction (second digit "5"). It does not mean the connector can be submerged. IP65 is appropriate for outdoor installations under cover, junction boxes, and most non-immersion outdoor scenarios. For temporary immersion or direct heavy spray, choose IP67 or higher.
What is the difference between IP67 and IP68?
IP67 is rated for temporary immersion at 1 meter depth for 30 minutes. IP68 is rated for continuous submersion at conditions specified by the manufacturer (typically deeper than 1 meter, often with a defined duration). For most outdoor applications including direct rain, IP67 is sufficient. IP68 is needed for permanent installations near water (pools, fountains, marine equipment).
Can I use a waterproof connector in saltwater environments?
Standard zinc alloy housings will corrode in continuous saltwater exposure. For marine and offshore use, specify stainless steel or brass housing with nickel or gold-plated contacts. Verchil offers all three options in the aviation connector range, with documented salt-spray test results.
How do I know if I need a cable gland or a waterproof connector?
If your cable passes through an enclosure wall and stays connected permanently, use a cable gland — it's simpler and cheaper. If you need to disconnect the cable in the field for maintenance, replacement, or transport, use a waterproof connector. Many installations use both: a connector at the equipment side for serviceability, and a gland at the enclosure side for permanent sealing.
What is the typical temperature range for Verchil waterproof connectors?
Standard waterproof connectors operate from −40°C to +85°C. For high-temperature applications (industrial furnaces, engine compartments), specialty silicone-sealed variants extend to +125°C. For arctic and cold-chain applications below −40°C, please consult our engineering team for specialty rubber compounds.
Are Verchil PowerCon connectors compatible with Neutrik PowerCon cables?
Yes — Verchil PowerCon connectors are dimensionally compatible with the Neutrik NAC3 standard, meaning they mate directly with existing Neutrik-equipped cables and panels. This compatibility is essential for stage rental fleets that need interchangeable parts from multiple suppliers.
Do waterproof connectors require special tools to assemble?
Cable glands require only a standard wrench for tightening. PowerCon and aviation connectors require a small flat-blade screwdriver for screw-terminal versions or a crimping tool for crimp versions. No specialty proprietary tools are needed for any Verchil waterproof connector — all use standard industry hardware.
Can I customize the cable length and color for waterproof connectors?
Yes. For OEM projects with MOQ 1,000+ pieces, Verchil supplies pre-assembled cable harnesses with your specified cable type (PVC, TPU, rubber, oil-resistant), cable length, and outer jacket color. This eliminates field assembly time and ensures consistent IP rating on every assembled unit.
How is waterproof performance verified before shipment?
Every production batch of waterproof connectors passes air-tightness testing (pressurization + decay measurement) to verify seal integrity. Periodic batches undergo full immersion testing (1m depth, 30 min for IP67; manufacturer-specified for IP68) as a process audit. Test reports are available on request.
What's the typical lead time for waterproof connector orders?
Standard SKUs ship in 7–15 days. In-stock items (popular SP series, common cable glands, PowerCon) ship within 48 hours. Customized OEM orders requiring new tooling take 25–35 days; subsequent production runs match standard lead time.
Waterproof Connector Resources & Technical Guides
Outdoor / Network Crossover (Related IP-Rated Products)
PowerCON & Stage Power
General Selection & Aviation Connector