PowerCONs, waterproof cable glands, and waterproof aviation connectors are positioned on platforms at varying heights.

Waterproof Connector Manufacturer — IP65/IP68

Verchil is a specialized waterproof connector manufacturer producing IP65, IP67, and IP68-rated connectors engineered for harsh working conditions — moisture, dust, salt spray, outdoor exposure, and brief immersion.
Every waterproof connector is built with corrosion-resistant zinc alloy or engineering plastic housings, double O-ring sealing structures, and anti-mismating keyway designs. Standard models meet IP65 protection out of the box; outdoor and marine-grade SKUs reach IP67 and IP68 with full immersion test reports from third-party labs.
Across 70+ countries, Verchil ships in-stock items within 48 hours and standard SKUs in 7–15 days, with full OEM/ODM customization and engineering support for projects that require custom pin configurations or specialty sealing geometries.

Explore Our Waterproof Connector Categories

PowerCON Product portfolio images

PowerCon

Latching AC power connectors in two lines. The TRUE1-compatible line is rated 16 A rms (USA 20 A) at 250 V AC and holds IP65 in the mated condition — specify this line for outdoor and stage power runs. The classic 20 A blue (input) / grey (output) line is rated 20 A 250 V AC to EN 61984 and UL 1977 for indoor racks and power distribution. Blue/grey keying prevents reverse mating; the locking latch prevents accidental disconnection.

Waterproof Cable Gland Product portfolio images

Waterproof Cable Gland

Plastic and metal cable glands in PG, M-thread, and NPT formats. Forms an IP68 seal where cables enter enclosures, junction boxes, and panels. Available in nylon, brass, and stainless steel for indoor, outdoor, marine, and explosion-proof environments.

Waterproof Aviation Connector Product portfolio images

Waterproof Aviation Connector

Circular multi-pin connectors with threaded coupling and dual O-ring sealing. SP solder-type and SL screw-type series covering 2 to 26 pins in shell sizes 13–28, for power, signal, and hybrid cabling. IP68 rated for outdoor, marine, and mobile machinery use. M-series (M5/M8/M12) and GX formats are available on request.

What Is a Waterproof Connector?

What Is a Waterproof Connector

A waterproof connector seals electrical or signal contacts against dust and water ingress, rated by IP code (IP65–IP68) for outdoor and harsh environments. For the full breakdown of types and IP ratings, see our Waterproof Connector Types & IP Ratings Guide. Below are the families Verchil manufactures.

Types of Waterproof Connectors — A Complete Comparison

Verchil specializes in PowerCon power connectors, waterproof cable glands and waterproof aviation connectors. Need to compare all waterproof connector types and their IP ratings? Our Waterproof Connector Types & IP Ratings guide covers each in depth. To order, choose a product family below.

Verchil supplies all three families.

PowerCon connectors handle portable AC power distribution for stage lighting and outdoor events, with a latching mechanism that prevents accidental disconnection under cable tension—available as a TRUE1-compatible line rated 16 A rms (USA 20 A) with IP65 in the mated condition, and a classic 20 A blue/grey line for indoor racks.

Cable glands are accessory sealing components that secure cables passing through enclosure walls, offered in nylon, brass, and stainless steel for indoor, marine, and explosion-proof zones.

Circular aviation connectors (SP solder-type and SL screw-type) are the most versatile family, carrying multi-pin power, signal, or hybrid cabling from 2 to 26 pins in shell sizes 13 to 28.

For a full breakdown of power-side options, see our PowerCon Connector Guide; for outdoor Ethernet, see our RJ45 Waterproof Connector Guide.

Types of Waterproof Connectors

IP Ratings Explained — Choosing the Right Protection Level

The IP rating (Ingress Protection) is the single most important specification when sourcing a waterproof connector. Defined by IEC 60529, the rating uses two digits: the first digit (0–6) describes protection against solid objects and dust; the second digit (0–8) describes protection against water ingress. Higher numbers indicate stronger protection.

IP Ratings Explained — Choosing the Right Protection Level

Quick IP guide for buyers:
– IP65 — dust-tight, low-pressure water jets (outdoor, splash)
– IP67 — temporary immersion up to 1m
– IP68 — continuous immersion (marine, submerged)
– IP69K — high-pressure / high-temp washdown
Full IEC 60529 digit-by-digit breakdown: see our IP Ratings guide.

Why Source Waterproof Connectors from Verchil

Specialty in waterproof sealing design — Beyond general connector assembly, Verchil has invested 10+ years specifically in waterproof sealing design — double O-ring geometry, gasket compression force calibration, and ingress testing on every production batch.

Cross-format product depth — One supplier for PowerCon, cable glands, and the full aviation connector range (SP and SL series) means consolidated sourcing and consistent quality standards across all your waterproof interconnect needs.

Third-party IP rating test reports — All waterproof series come with IP65/IP67/IP68 test reports from accredited third-party labs. For project specifications requiring documented certification, reports ship with every order.

Salt-spray and accelerated aging tested — Outdoor cable glands and aviation connectors undergo 96-hour salt-spray testing (ISO 9227) and accelerated UV aging before release. These results are available on request for marine and harsh-environment projects.

OEM/ODM ready from MOQ 1,000 — Custom housing colors, laser-engraved branding, custom pin layouts, and pre-assembled cable harnesses with your specified cable. Tooling lead time 20–30 days; production lead time matches standard SKUs thereafter.

18+ years of connector manufacturing — Vertically integrated 3,000 m² factory Wenzhou — China’s connector manufacturing capital. In-house die-casting, machining, plating, injection molding, and assembly under one roof.

Why Source Waterproof Connectors from Verchil

Frequently Asked Questions

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IP67 is rated for temporary immersion at 1 meter depth for 30 minutes. IP68 is rated for continuous submersion at conditions specified by the manufacturer (typically deeper than 1 meter, often with a defined duration). For most outdoor applications including direct rain, IP67 is sufficient. IP68 is needed for permanent installations near water (pools, fountains, marine equipment).

Standard zinc alloy housings will corrode in continuous saltwater exposure. For marine and offshore use, specify stainless steel or brass housing with nickel or gold-plated contacts. Verchil offers all three options in the aviation connector range, with documented salt-spray test results.

If your cable passes through an enclosure wall and stays connected permanently, use a cable gland — it's simpler and cheaper. If you need to disconnect the cable in the field for maintenance, replacement, or transport, use a waterproof connector. Many installations use both: a connector at the equipment side for serviceability, and a gland at the enclosure side for permanent sealing.

Standard waterproof connectors operate from −25°C to +80°C. For high-temperature applications (industrial furnaces, engine compartments), specialty silicone-sealed variants extend to +125°C. For arctic and cold-chain applications below −25°C, please consult our engineering team for specialty rubber compounds.

Yes — Verchil PowerCon connectors are dimensionally compatible with the Neutrik NAC3 standard, meaning they mate directly with existing Neutrik-equipped cables and panels. This compatibility is essential for stage rental fleets that need interchangeable parts from multiple suppliers.

Cable glands require only a standard wrench for tightening. PowerCon and aviation connectors require a small flat-blade screwdriver for screw-terminal versions or a crimping tool for crimp versions. No specialty proprietary tools are needed for any Verchil waterproof connector — all use standard industry hardware.

Yes. For OEM projects with MOQ 1,000+ pieces, Verchil supplies pre-assembled cable harnesses with your specified cable type (PVC, TPU, rubber, oil-resistant), cable length, and outer jacket color. This eliminates field assembly time and ensures consistent IP rating on every assembled unit.

Every production batch of waterproof connectors passes air-tightness testing (pressurization + decay measurement) to verify seal integrity. Periodic batches undergo full immersion testing (1m depth, 30 min for IP67; manufacturer-specified for IP68) as a process audit. Test reports are available on request.

Standard SKUs ship in 7–15 days. In-stock items (popular SP series, common cable glands, PowerCon) ship within 48 hours. Customized OEM orders requiring new tooling take 25–35 days; subsequent production runs match standard lead time.